Maintenance Planning and Scheduling: An Overview - Reliable Plant
WEBMaintenance planning and scheduling are two different functions that, when used together, form a maintenance program. Maintenance planning can be defined as an end-to-end process that identifies and addresses any possible issues ahead of time. This involves identifying the parts and tools necessary for jobs and making sure they're available and ...
Mean Time Between Failure (MTBF) Explained | Reliable Plant
WEBMTBF = (12 hours per day x 10 days) / 1 breakdown = 120 hours. The MTBF calculation requires more steps when you have longer periods of time with increasing occurrences of failures. For example, say the bottling machine that operates for …
Fishbone Diagram Explained - Reliable Plant
WEBA fishbone diagram is a cause-and-effect discovery tool that helps figure out the reason (s) for defects, variations or failures within a process. In other words, it helps break down, in successive layers, root causes that potentially contribute to an effect. Sometimes called an Ishikawa diagram or cause-and-effect analysis, a fishbone diagram ...
Reliable Plant
WEB3 Things You Need to Get Started With Condition Monitoring. vibration analysis. Case Study: Efficient Maintenance Saves Thousands in Gearbox Replacement Costs. Reliable Plant offers industrial plant professionals information on reliability, maintenance, lean manufacturing, energy management and workplace safety.
Overall Equipment Effectiveness (OEE): An Overview - Reliable Plant
WEBThe quality part of the equation is calculated as: (12,000 - 3,000 defects) / 12,000 = 75 percent Quality. Another way to look at it is 3,000 bottles / 60 bottles per minute = 50 minutes lost quality. So, to calculate the overall equipment effectiveness (Availability x Performance x Quality = OEE), we'd take 62.5 percent x 66.7 percent x 75 ...
Maintenance Management: An Overview - Reliable Plant
WEBMaintenance management is defined as the process of maintaining a company's assets and resources while controlling time and costs, thereby ensuring maximum efficiency of the manufacturing process. Maintenance management has gone from an archaic, tedious, handwritten process to a computerized maintenance management system (CMMS) — a …
Heijunka: An In-depth Look - Reliable Plant
WEBHeijunka (pronounced hi-JUNE-kuh) is defined as a technique for reducing unevenness in a production cycle, which in turn reduces waste. It's a Japanese term that means "leveling" and is a key lean manufacturing method first used by the Toyota Production System (TPS) to develop production efficiency. Toyota realized that batching isn't ...
Kaizen Explained | Reliable Plant
WEBThe word "kaizen" is a Japanese word meaning "change for the better." In English, kaizen translates to "improvement" and encompasses both short- and long-term improvement processes. In lean manufacturing, kaizen refers to brainstorming ideas and implementing daily activities that continuously improve processes.
Total Productive Maintenance: An Overview | Reliable Plant
WEBTotal productive maintenance (TPM) is the process of using machines, equipment, employees and supporting processes to maintain and improve the integrity of production and the quality of systems. Put simply, it's the process of getting employees involved in maintaining their own equipment while emphasizing …
50 Ideas for an Effective Maintenance Program - Reliable Plant
WEBHere are 50 ideas to get you started: Learn the 12 elements of effective reliability management. Be sure your organization understands these important elements and the impact they have on performance – starting at the very top. Without this leadership focus for your maintenance program, nothing else matters.
Skip to content